Four buildings on 27 acres, for a total of 250,000 square feet of manufacturing capacity.
We believe in the Duo Difference, where we combine exceptional customer service with 50 plus years of thermoforming experience- and transition our customer’s ideas into successful and prosperous reality. The Duo Difference brings innovation and ingenuity through building strong teams and strategic partnerships along with a dedication to continuous improvement and learning. All made possible with an employee-centric attitude and positive work environment. Teamwork, Culture, and Employees are at the heart of what we Duo.
Duo Form, operates with an ISO 9001:2015 certified quality management system.
|WEIGHT||EASE OF FORMING||PRODUCTION TIMES||FINISHING COSTS||TOOLING COSTS||ENVIRONMENTAL EFFECTS|
|PLASTICS||30% Lighter than fiber or metal||EASY TO FORM - both basic & complex shapes||Quick cycle times & faster turnover rates||Practically zero- as plastics are colored prior to forming||
|METAL||Heavy||EASY TO FORM - both basic & complex shapes||Slow and labor intensive||COSTLY & Timelyoften include: finishing, painting and deburring||
|FIBERGLASS||Heavy||EASY TO FORM - both basic & complex shapes||Slow and labor intensive||COSTLY & Timelyoften include: finishing, painting and deburring||
Duo Form's is capable of producing parts up to 134" x 100" in size and utilizes a variety of methods such as traditional vacuum forming, twin sheet forming, drape forming, strip heat bending, and pressure forming.
Duo Form's offers: In-House Engineering and Design Team, In-House Custom Mold Shop, CNC and Robotic trimming for accuracy, value-added assembly, and custom packing capabilities.
Duo Form's Print Technology offers innovative inks and commercial printers that work well with the thermoforming process. Capable of printing material up to 96" wide and 2" deep, at any length and that can be formed into any custom design. Full color splendor with brilliant graphics and outstanding registration.
Duo Form's has years' of successful experience with the following materials: TPO/TPE/TPR, ABS, Polycarbonate, Acrylic, Polypropylene, Polyethylene, HIPS, PC/ABS, PVC, Soft Touch - Soft Feel, Fire-Rated PVC/Acrylic, and more!
Duo Form's tooling options include: Ceramic Tooling, Epoxy Tooling, Ren Board Patterns, Aluminum Tooling, MDF Patterns
Duo Form's in-house graphics team has a blend of experienced engineers and artists who will provide design consultations to help develop your new product or graphic artwork, from conceptual drawings to reality.
We take the Duo Difference seriously. Not just with our customers, but also within our communities, with our families, and with the future of our planet. We understand that our operations affect the environment, thus being environmentally responsible is an essential part of our Duo Difference philosophy. At Duo we have a dedicated Recycling Supervisor to ensure we recycle everything we can in our process from raw materials to final product. To further our commitment to making a difference, we ensure our partners are like-minded in their sustainability practices and that they are also good stewards for the environment. This enables us to use material with as much recycled content that is viable for the end product as demonstrated in our proprietary line which contains 90% recycled material. Together we can make a Difference!
Duo Form Cares.
Duo Form Plastics cares about the Earth & our Environment!
Thermoformed plastic and the manufacturing process is environmentally safe,
its material is recyclable, and most raw thermoplastic materials are VOC free.
We regrind and recycle all of our scraps to make even more wonderful products for you!