Why Thermoforming
Duo-Form has tremendous experience working with and molding a large variety of products. We understand that when it comes to plastic products, thermoforming is one of the most cost-effective solutions. Thermoforming has advantages over other plastic forming processes that allow us to keep production costs low and develop products quickly.
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Economical Tooling
- Tooling can be created using soft materials. Wood and glass-filled epoxy are typical examples of low-cost materials that can be used for thermoforming applications. With higher production, water-cooled aluminum tools are preferred.
- Parts can be produced from simple patterns. Patterns can be hand crafted or CNC machined Pattern tooling materials include high-density foam and hard woods.
- Duo-Form can produce a part up to 10 Ft x 14 Ft with a 36 in depth.
- With CNC trimming Parts can be held to a very close tolerance approaching that of injection molding.
- Many materials lend themselves well to thermoforming including. ABS, HDPE, HIPS, PC, PVC, PP, Nylon, TPO, TPE are just a few.
- Thick Sheet Thermoforming technology can produce parts with a variety of wall thicknesses As thin as .030 inch Greater than .500 inch.
Quick Turnaround
Large Part Capability
Precise Parts
Material Selection
Thick and Thin Wall Sections
Our Capabilities
Duo-Form Plastics proudly runs an ISO 9001 certified quality management system (QMS).
Automotive
Duoform’s flexible production system can create a large variety of products for nearly any application.
Designs and processes quickly change to fit your transportation needs.
Parts include but are not limited to:
- Interior trim components
- Dash components
- Fender skirts
- Luggage doors
- Front housings
- Headlight housings
- Bumper covers
- Grills
- Fender liners
- Tail light assemblies
- Rear housings
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Industrial
Duoform’s flexible production system can create a large variety of products for nearly any application.
Designs and processes quickly change to fit your industrial needs.
Parts include but are not limited to:
- Housings
- Shields
- Liners
- Tanks
- Insulation components
- Protection Devices
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Medical
Duoform’s flexible production system can create a large variety of products for nearly any application.
Designs and processes quickly change to fit your medical needs.
Parts include but are not limited to:
- Housings
- Trim components
- Instrument enclosures
- Trays
- Seating components
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Marine
Duoform’s flexible production system can create a large variety of products for nearly any application.
Designs and processes quickly change to fit your marine needs.
Parts include but are not limited to:
- Housings
- Dasboards
- Control consoles
- Light housings
- Access doors
- Tables
- Trim
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Kitchen & Bath
Duoform’s flexible production system can create a large variety of products for nearly any application.
Designs and processes quickly change to fit your kitchen and bath needs.
Parts include but are not limited to:
- Shower surrounds
- Shower pans
- Tubs
- Sinks
- Access panels
- ABS flat sink cover
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Custom Parts
Let Us Custom Design For You
Duo-Form offers a comprehensive system for product development. Our designers work with you, the customer, to develop the desired product while reducing part costs. Whether it is small scale project or larger industrial-sized tasks, we adapt to fit your needs. Using the latest CAD software we can transfer your rough sketches or modify your existing CAD designs. With our software and experience, final product design can be refined to maximize production efficiencies.
Project Management
Our project management team works hard to understand your vision. After design and processing begins, prototypes are created to ensure that your product meets your specifications. Our state-of-the-art equipment assures a high-quality, low-cost, consistent product. Unique shapes are not a hindrance due to our extensive experience with plastics. Whether it’s a few or a few thousand, Duo-Form’s processes can easily handle high volume, mass production and still maintain your desired specifications. We build and design tools for our customers ensuring we are able to meet their needs.
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CLEANING INSTRUCTIONS
Easy cleaning instructions for your Duo-Form…
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